CAIJUN Management & Consulting
CAIJUN Management & Consulting
Senior Consultant
Vicky Cai
Company Founder Profile
FOUNDER INTRODUCTION
Education
MBA, Stillman School of Business, Seton Hall University, USA .
Dual Bachelor’s Degree in Environmental Engineering & Economics, University of Science and Technology Beijing.
Professional Experience
1. Industry Experience
20 years of working experience in the manufacturing industry, including long-term service at renowned European and American Tier 1 automotive suppliers, with sound cooperative relationships with almost all OEMs, such as Volkswagen, GM, Ford, BMW, Mercedes-Benz, Volvo, Kia/Hyundai, Toyota/Honda, Geely, BYD, NIO, XPEV, Xiaomi, Great Wall Motors, Seres, GAC Group, AION, etc.
2. Positions Held in the Industry
Over 15 years of experience in the automotive component manufacturing industry. Served as Deputy General Manager of Operations, Quality Director, Project & Technical Manager, Quality System Manager, as well as Quality & Technical Consultant and Professional Trainer at well-known OEM Tier 1 enterprises.
Specialized in providing practical on-site implementation solutions to enhance enterprises’ quality system capabilities, cope with various customer audits, and provide audit guidance for suppliers on behalf of OEMs.
3. Organization, Planning & Practical Experience
Possess strong practical management and consulting experience in project management, quality management, corporate strategic planning and management by objectives for manufacturing industries such as automotive and machinery.
Have an in-depth understanding and hands-on operational experience in quality management for the automotive industry and parts manufacturing. Led enterprises to pass quality system certifications and accreditations and obtain relevant certificates from a number of automakers, including **Ford Q1, SVW & FAW-VW Formel Q Level A, GM QSB**, as well as certifications from BMW, Daimler, Volvo, Honda, Nissan, etc. Also experienced in new energy vehicle sector including Tesla, NIO, XPEV, Xiaomi, GAC & AION, Seres, BYD, CATL and their suppliers. Served and cooperated with domestic and overseas OEMs including Volkswagen, Ford, GM, Japanese brands and Korean brands.
Proficient in applying and guiding various quality tools, including **APQP, PPAP, FMEA, MSA, SPC, Control Plan, Minitab, 8D, CAR, 5WHY, VDA6.3, VDA6.5, QCC and QC 7 Tools**.
Holder of the **National Registered Senior Consultant** qualification accredited by CCAA, **National Registered Intermediate Quality Engineer**, and **Registered Quality Auditor (CCAA)**.
Education
Master of Science in Thin Film Materials, Soochow University
Professional Experience
1. Industry Experience
- 10 years of experience in product testing and failure analysis at backend packaging & testing facilities of leading foreign semiconductor companies.
- 10 years of experience in system-level failure analysis and material analysis for consumer electronic products.
2. Practical Experience
Proficient in semiconductor chip wafer manufacturing, packaging & testing processes, SMT processes, and reliability testing.
Expert in common failure modes, failure mechanisms, root cause analysis, and improvement recommendations for semiconductor packages and silicon wafers.
Specialize in system-level failure analysis of electronic products, including failure mode identification, fault localization, failure mechanism analysis, root cause analysis, and failure reproduction. Provide short-term corrective actions and long-term solution recommendations.
Possess rich hands-on experience in analyzing engineering samples, competitive product analysis, qualification tests, reliability tests, production line issues, quality monitoring, and customer returns. Skilled in solving complex technical problems encountered in production, R&D, or customer return scenarios.
Experienced in PCBA circuit analysis, mechanical analysis of electronic products, and appearance failure analysis, including discoloration, paint peeling, contamination, corrosion, warpage, cracking, scratches, coating delamination, abnormal noise, fracture, etc. Also proficient in chip mounting failures, FPC and connector failures, as well as various component functional failures.
Specialize in raw material analysis, including composition, structure and performance comparison analysis of metals (magnesium, aluminum, stainless steel), textiles, protective coatings, paints, dyes, adhesives, PSA, HAF, ACF, plastic components, brackets, screws, etc.
Familiar with magnesium/aluminum metal surface treatment, painting processes, PCB manufacturing, FPC/connector production, display panel processes and other component manufacturing technologies.
Proficient in the working principle, production process, main failure types, failure mechanisms and root cause analysis of lithium-ion batteries, with extensive experience in analyzing customer complaint samples involving thermal runaway.
Mr. Du
Chip / SMT Technology Expert
Our Team
CHARACTER INTRODUCTION
Education:
Master's Degree from Dalian University of Technology
Certified Auditor for Three Management Standards, VDA6.3 Auditor, IATF16949 Auditor, AS9100 Auditor
Practical Consultant with years of experience in management system optimization
Project Manager of Quality Consulting
Qualifications:
14 years of middle and senior management experience in quality, production, technical safety and environmental protection;
12 years of experience as a senior auditor and consultant in certification bodies;
8 years of experience in IATF16949 system audit;
8 years of serving concurrently as a VDA6.3 auditor and senior corporate consultant.
Lecturing Features:
Strong logicality, easy-to-understand explanation, emphasis on integrating theory with practice. Interactive methods are adopted to enable students to apply what they have learned to work on site, improving their interest and sense of accomplishment in an enjoyable learning process.
Mr. Lin
Second-party & Third-party Audit Expert, Consultant
Senior Consultant for Automotive Supply Chain Training and Consulting
German VDA-QMC 6.3 Third-Party Auditor
German VDA-QMC Product Safety & Compliance Responsible (PSCR)
UKCA Registered International Logistics & Supply Chain Manager
Review Committee Member of UKCA Certification Association
AIAG New Edition APQP&CP Trainer
National Registered Consultant / Registered Auditor
National Registered Quality Engineer
ACI Registered Quality Manager (USA)
Registered Quality Manager of China Quality Association
Registered Quality Manager of International Certification Association
Long-term Consultant for Multiple Enterprises
Published Works:
Special Process Management Knowledge – Molding System Management and Evaluation
Mr. Lu
VDA Audit Expert
Ph.D. in Industrial Engineering; more than 10 years of supplier management experience at OEMs.
Author and key lecturer of GM QSB and BIQS training materials.
Familiar with GM quality system requirements; conducted on-site audits and improvement consulting for over 100 enterprises.
Proficient in the five core tools (APQP, PPAP, FMEA, SPC, MSA).
Proficient in IATF16949, QRQC, 8D, GP8, GM-GMS and PSA (Potential Supplier Assessment).
Professional training courses:
QSB, BIQS, APQP, PPAP, FMEA, SPC, MSA, IATF16949, QRQC, 8D, GP8,
GM-GMS, PSA, Lean Production, Industrial Engineering, Supply Chain Management, Intelligent Manufacturing and other related courses.
Core strengths:
Supplier component quality management, supplier system audit, supplier improvement and upgrading, and supplier intelligent manufacturing.
Research fields:
Lean Production, Industrial Engineering, Supply Chain Management, etc.
Expert in Lean Production and has guided many enterprises in implementing lean production projects.
2014 – Present: Senior Consultant, Suzhou Caijun Enterprise Management Consulting Co., Ltd.
Dr. Miao
System Expert for Traditional Automakers & New Energy Vehicle Manufacturers
Education
MBA, Stillman School of Business, Seton Hall University, USA
Master’s Degree, Harbin Institute of Technology
Expertise & Strengths
Corporate Strategic Management and Leadership
Strategic Management:
Strategic management and innovation during economic downturns;
Career lifeline: upward management, parallel thinking and integrated decision-making.
Leadership:
Leadership styles;
Talent acquisition, utilization and development – recruitment, training and career path planning;
Employee goal setting, motivation management, and development of future corporate leaders.
Mr. Gao
General Manager of Foreign-Funded Enterprises
Injection Mold Cost Analysis Expert, Senior Consultant
Senior Injection Molding Process Engineer, Injection Mold Cost Analysis Expert, Senior Consultant for Cost Reduction and Efficiency Improvement in Manufacturing
With years of practical experience in injection mold cost control and optimization
Project Manager for Manufacturing Cost Management Consulting
Expertise:
Establishment of injection mold cost analysis system, standardization of mold quotation, cost control in mold manufacturing process, mold life cycle cost management, cost reduction through injection molding process optimization.
Training:
Analysis of mold cost composition, mold quotation skills, cost control in mold manufacturing process, optimization of injection molding parameters, mold maintenance cost management, relationship between mold standardization and cost, etc.
Others:
Establishment of cost systems for mold enterprises, optimization of mold project management processes, business management planning for mold enterprises, implementation of cost control activities in mold workshops, etc.
Mr. Yang
Mold Technology Expert
Professional Fields:
Application of quality management tools and methods (FMEA/APQP/SPC/MSA/PPAP)
Expert in integrating IATF16949 with on-site factory operations for improvement
Familiar with industrial processing technologies including injection molding, stamping, machining, SMT, PCBA, casting, etc.
Project Experience:
LG Electronics: Established the company's complete IATF16949 system from scratch, set up the automotive business unit, and successfully developed the GM OnStar business.
General Motors China, LLC: Specialized in the management of automotive safety parts such as airbags and seat belts. Through systematic supplier quality management tools, successfully launched 5 vehicle models into mass production, achieving zero PPM for safety parts for three consecutive years.
Kiekert Automotive Safety Systems: Conducted system and process reengineering, established performance systems, and reorganized the supply chain, obtaining Volkswagen A-level supplier certification within 9 months.
Motumati Automotive Closure Systems: Streamlined processes, tackled key quality issues, implemented production line error-proofing and improvement strategies, reduced quality costs by 50%, and achieved internal customer quality targets (cost & quality improvement).
Mr.Roy Song
Supplier Management Expert On-site BIQS Management Expert
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